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Special Key Top Design Guide

   
  Contents
 

Keytops and overflow
Cut key
Hard-tops

   
  1. Keytops and overflow
 

Keytops serve various purposes in silicone keymat molding
(1)different hardness / durometer for a single knob
(2)defferent cosmetic colors for different knobs
(3)control over-flow or "bleeding" of color to neighboring knobs

   
 
 
   
   
  2. Cut key
 

Cul key has the advantage of allowing various versions of keymats to be molded out from the same tooling.

   
 
   
   
  3. HardTop
   
 

There are various ways of achieving a hard top button.
Co-mould (direct bonding)
Adhesive bonding
Plastic keycap insert
Hard encapsulation

   
  (1) Co-mould (direct molding)
 

The plastic is bonded unto the rubber with the help of primer applied on the plastic's bottom surface.
The plastic bottom surface must be made to a convex surface.
If button is circular in shaped and top profile is not symmetrical, a locator is needed to prevent the plastic from rotating during molding process.
Printing can only be on top of plastic surface.
Feasibility of this process is determined by the height of the button.

   
 
   
  (2) Adhesive Bonding
  Adhesive is applied in between the plastic and rubber surface.
Graphics can be printed on the plastic's base surface if it is transparent.
A" opaque coat" is needed to prevent the visibility of the adhesive.

Maximum thickness for plastic shall be 2.0mm to 5.0mm in-order to prevent sink mark on the surface.

If thickness exceed 5.0mm,a flange may be added to assist the plastic in ejection from the mould.

Depending on the pitching and size of the plastic caps, all caps may be molded out within the same mould by adjoining runners and gates.

   
 
   
  (3) Plastic Key Cap
 

This method is direct insertion of plastic key cap to rubber keymat.
Gotada is able to design the internal details between the plastic and rubber fitting on your behalf.
All you need is to indicate the total height and flange height (if any). Gotada will design the fit and forward for your approval if required by you.

   
 
   
  (4) Hard Encapsulation
 

This method offers hard top feel as well as good cosmetic appearance.
All printed graphics are well protected by the hard epoxy coat giving good abrasion resistance.
Only constraint is unable to achieve complex top profile of knob.
There is no need to provide encapsulation top surface on CAD file.

   
 
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